Mechanical integrity programme

Mechanical product testing.

Strength, stability, durability and protective functions tested under defined loads and operating conditions.

Engineering the load case

Mechanical evidence is only useful when the test reproduces the right failure mode.

A meaningful programme connects the expected load, restraint, motion, environment and acceptance criterion before the first cycle begins.

We examine the product structure, moving systems, guards, controls and foreseeable misuse. Test fixtures, load directions and duty cycles are then aligned with the applicable requirement and real operating configuration.

Typical products
Machinery, assemblies, furniture, components and tools
Risk focus
Collapse, instability, pinch points, fatigue and guard failure
Scope drivers
Load case, duty cycle, restraint, speed and environment
Useful evidence
Design validation, risk files and conformity assessment
The load path

Follow force through the complete product.

The test is designed around where load enters, how the structure responds and which protective function must remain effective.

F applied load↻ repeated cyclesΔ measured change
  1. 01
    InputDefine force & direction

    Rated load, impact, vibration or foreseeable misuse.

  2. 02
    ResponseMeasure movement

    Deflection, stability, displacement and function.

  3. 03
    EnduranceRepeat the duty cycle

    Wear, looseness, fatigue and progressive change.

  4. 04
    AcceptanceVerify protection

    Integrity, guarding and safe residual function.

Testing coverage

Structural integrity, motion and protection in one programme.

The final scope is confirmed against the product construction, selected standard, market and representative sample configuration.

01 / Structure

Strength & stability

Static, dynamic and impact loading against defined structural and stability criteria.

  • Proof and overload conditions
  • Tip, slip and anchorage
  • Deformation and residual function
02 / Life

Durability & fatigue

Repeated operation that exposes wear, looseness and progressive structural change.

  • Duty-cycle simulation
  • Hinge, joint and actuator endurance
  • Pre- and post-test inspection
03 / Motion

Vibration & impact

Controlled mechanical inputs for transport, operating and foreseeable shock conditions.

  • Vibration profiles
  • Drop and impact energy
  • Fastener and connection integrity
04 / Safety

Guards & protective functions

Verification of access prevention, stop functions and protection around moving parts.

  • Reach and clearance checks
  • Interlock and emergency functions
  • Crushing and shearing zones
Standards & requirements

Test methods mapped to the machine, component and claimed duty.

We identify the applicable edition and product-specific clauses before the laboratory programme is fixed.

International
ISO / IEC product standards

Product-specific strength, stability, endurance and machinery-safety requirements.

European
EN standards & machinery framework

Harmonised methods and risk-based evidence supporting European technical documentation.

North America
ANSI, ASTM & UL methods

Regional product and workplace-safety requirements selected for the intended use.

A controlled laboratory path

From product definition to usable evidence.

Each phase has a clear decision point, helping prevent unnecessary tests and avoid ambiguity in the final report.

  1. 01
    Define

    Map requirements

    Confirm intended use, variants, market, standard and documentation needs.

  2. 02
    Prepare

    Fix the configuration

    Agree representative samples, accessories, ratings and operating modes.

  3. 03
    Verify

    Run the programme

    Complete the agreed checks and communicate material findings as they arise.

  4. 04
    Evidence

    Issue the report

    Organise conclusions and results for engineering or market-access use.

Representative work

Load cases shaped around real machines and assemblies.

Examples of how testing can be structured around different products, configurations and market objectives.

Industrial machinery assessment
Industrial machinery

Guarding and structural review

Mechanical hazards, protective measures and load conditions consolidated for technical documentation.

Agricultural machinery testing
Agricultural equipment

Duty-cycle validation

Operating loads, stability and repeated motion assessed for a representative configuration.

Construction machinery safety test
Construction equipment

Safety-function assessment

Access, guards, controls and mechanical integrity reviewed around foreseeable field use.

Start with the right scope

Start with the load case that matters—not the fixture that is easiest to build.

Share the product specification, target market and any existing reports. We will help define the next practical testing step.

Contact the testing team